Summit 3522a Manual de usuario

BIL-JAX 3522A 8 Bil-Jax, Inc. 125 Taylor Parkway Archbold, Ohio 43502 800-537-0540 REPORTING SAFETY DEFECTS If you believe that your vehicle has

2 GENERAL INTRODUCTION The Bil-Jax 3522A Articulating Boom Lift (Figure 2-1) is a Summit Series™ Trailer-Mounted Boom, designed and manufactured to

BIL-JAX 3522A The hydraulic power unit uses a 24 Volt, one horsepower DC motor to drive the hydraulic pump. The DC motor is powered by four 6 Volt D

2 — GENERAL INTRODUCTION SPECIFICATIONS Boom Lift Work Platform Model Number: 3522A Serial Number______________________ Manufactured by: Bil-Jax,

BIL-JAX 3522A 12 WARRANTY Bil-Jax, Inc. warrants this product for one year, beginning on the date of delivery, to be free from defects of material

133 OPERATION The Model 3522A Articulating Boom Lift is equipped with multiple operator control stations. Equipment power and outrigger controls are

BIL-JAX 3522A GROUND CONTROL STATION The ground control station is used to operate outriggers and control boom motion. To access the ground contro

3 — OPERATION 15Display Panel The DISPLAY PANEL is a lighted text window that displays the present operating status or an existing error condition

BIL-JAX 3522A PLATFORM CONTROL STATION The platform control station is used to control boom motion. To access the platform control station, turn the

3 — OPERATION 17Speed Buttons The SPEED buttons along the lower right side of the control panel must be pressed and held while selecting boom funct

BOOM PERSONNEL LIFT This equipment is designed and manufactured in compliance with the duties, responsibilities and standards set forth for manu

BIL-JAX 3522A NORMAL OPERATING PROCEDUREPerform the following procedures to operate the Bil-Jax Model 3522A Articulating Boom Lift.  Read and obey

3 — OPERATION 19 Use the ground control panel to operate the boom lift functions. Raise, lower, extend and rotate the booms by pressing and holdi

BIL-JAX 3522A MANUAL BOOM OPERATION Manual retraction, rotation and lowering functions allow the Model 3522A Articulating Boom Lift to be moved and

3 — OPERATION Manual Lowering Each Manual Lowering Valve (Figure 3-6) is equipped with a plunger, found at the base of the lift cylinders and on the

BIL-JAX 3522A BATTERY RECHARGERecharge boom lift batteries after each 8-hour work shift or as needed. When boom lift is not in use, batteries should

3 — OPERATION BOOM LIFT TRANSPORT The boom lift trailer includes a single axle, two-inch ball hitch, hydraulic surge brakes, mechanical parking brake,

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254 OPERATOR SERVICE Performing the appropriate daily, weekly and monthly service checks and scheduled maintenance procedures will extend the life o

BIL-JAX 3522A DAILY SERVICE CHECKSThe following Maintenance Procedures should be performed daily before operation. Verify that all decals are correc

4 — OPERATOR SERVICE WEEKLY SERVICE CHECKS Perform the following service checks at least once each week: Check Battery electrolyte level.  If batter

1 TABLE OF CONTENTS Table of Contents 1Illustrations 2Tables 2 1 Safety 3Before Operation 4During Operation 4Maintenance Safety 5Damaged Equ

BIL-JAX 3522A 28 TROUBLESHOOTING Refer to Table 4-1 for basic troubleshooting operations. Additional information can be found in the Bil-Jax Model

4 — OPERATOR SERVICE 29ERROR CODE DEFINITIONS The DISPLAY PANEL located on the ground control panel indicates the present operating status of the b

BIL-JAX 3522A 30 ERROR MESSAGE DEFINITION OF ERROR COMMENTS 031 OPEN CIRCUIT JIB DOWN A load of less than 70mA detected when jib down circuit w

4 — OPERATOR SERVICE 31 ERROR MESSAGE DEFINITION OF ERROR COMMENTS 056 SHORTED CIRCUIT RF OUTRIGGER Excessive load detected in right front outri

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335 REPLACEMENT DECALS Refer to Table 5-1 and Figure 5-1 for descriptions and locations of decals on the Bil-Jax Model 3522A Articulating Boom Lift.

BIL-JAX 3522A Figure 5-1. Decal Locations 34

356 ANSI REPRINT The following sections are reprinted from the ANSI A92.2-2001 code in effect at the time of manufacture and govern the safe use of

BIL-JAX 3522A 36 locking devices. Any suspected items shall be carefully examined or tested and a determination made by a qualified person as to w

6 — ANSI REPRINT 378.12 Training, Retraining, and Familiarization of Operators. 8.12.1 Owner as a Renter or Lessor. When an owner functions as a

2 LIST OF ILLUSTRATIONS Figure 2-1 Bil-Jax Model 3522A 9Figure 2-2 Boom Lift Control Panel 10Figure 2-3 Range of Motion 10Figure 3-1 G

BIL-JAX 3522A 38 10.4 Brakes. The vehicle parking brake(s) shall be set at all times that the boom is elevated except when the aerial device is b

6 — ANSI REPRINT Elevating and Rotating Aerial Devices. These manuals shall be stored on the mobile unit. 11.4 Training. The renter or lessor shall

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417 MATERIAL SAFETY DATA The following Material Safety Data Sheets describe the correct procedures for the safe handling of chemical components wit

BIL-JAX 3522A 42 MATERIAL SAFETY DATA SHEET FOR LEAD ACID BATTERIES, WET, FILLED WITH ACID (Continued) SECTION V -- HEALTH HAZARD DATA Primary Rou

7 — MATERIAL SAFETY DATA 43MATERIAL SAFETY DATA SHEET DEXRON III/MERCON AUTOMATIC TRANSMISSION FLUID (HYDRAULIC OIL) SECTION I -- GENERAL INFORMATI

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458 EQUIPMENT OPTIONS The Bil-Jax Model 3522A may be equipped with one or more optional components designed for the convenience and safety of operat

BIL-JAX 3522A MATERIAL LIFTING HOOK If the boom lift is equipped with a material lifting hook, observe the following procedure for material lift ope

8 — EQUIPMENT OPTIONS HORIZONTAL JIB ROTATOR The optional jib rotator allows the jib boom and work platform to be rotated clockwise or counterclockwis

1 SAFETY Familiarity with all equipment and proper training are required for the safe operation of any mechanical device. Attempting to operate an

BIL-JAX 3522A COMBINATION HITCH Observe the following procedure to change the hitch coupler on lifts equipped with an optional combination hitch: 

8 — EQUIPMENT OPTIONS REPLACEMENT DECALSRefer to Table 8-1 and Figure 8-7 to Figure 8-8 for a descriptions and locations of replacement decals for opt

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BIL-JAX MODEL 3522A QUICK START GUIDE Obtain, read and obey all Safety Guidelines:  In this manual  Attached to the boom lift  Indicated by

125 Taylor Parkway Archbold, OH 43502 Phone (419) 445-8915 (800) 537-0540 Fax (419) 445-0367

BIL-JAX 3522A BEFORE OPERATION DURING OPERATION Ensure the following general safety precautions are followed before operating the Bil-Jax Model 352

1 — SAFETY 5ALWAYS stay clear of wires, cables and other overhead obstructions. ALWAYS engage the boom travel latches before towing the trailer. NE

BIL-JAX 3522A 6 NEVER adjust, repair, replace or bypass any hydraulic or electrical control or safety device. These include, but are not limited t

1 — SAFETY 7DAMAGED EQUIPMENT POLICY Safety Statement At Bil-Jax, we are dedicated to the safety of all users of our products. All Bil-Jax lifts a